Square shape cooling Towers

Square Shaped Towers cool the re-cycled water. The towers blend easily with architectural surroundings, giving a unique aesthetic appearance.

Designed to cool industrial re-cycled process water from temperature of 50 degrees to temperature of 4 plus the prevailing Wet Bulb temperature of the region. The design incorporate the static spray nozzle distribution to atomize water in to a mist state and ensure uniformity in water dispersion and are easy to maintain even during the tower operations.

The hot water from the application is dispersed uniformly over the wet deck fill by means of static spray non clog nozzles. Simultaneously, air is induced through the fill media thus taking away the latent heat from the water passing through the fill media. Portion of water evaporated, removes the heat from the remaining water. The warm moist air is drawn through the fan deck is discharged to the atmosphere. Cold water, collected at the collection sump, is re-circulated to the heat source.

Round shape cooling tower

Round shaped or popularly known as bottle type are designed to cool industrial re-cycled process water from temperature of 50 degrees to temperature of 4 plus the prevailing Wet Bulb temperature of the region.

The tower design incorporates hot water inlet at the bottom collection sump circulated vertically to the mechanical rotary sprinkler located above the fill media. The inlet water pressure rotate the sprinkler, having extended arm pipes with orifices to disperse water uniformly over the fill media.

The fan directly coupled to the motor, during operations takes away the heat by induced draft mechanism. Air is drawn from the lower air in take area & is induced to travel through the fill media thus taking away the latent heat from the water passing through the fill media. Portion of water evaporated, removes the heat from the remaining water. The warm moist air is drawn through the fan deck is discharged to the atmosphere. Cold water, collected at the collection sump, is re-circulated to the source.

The distinguishing features of our product are compact design Honey comb type PVC fills, with varying flute sizes, to provide maximum contact surface area and heat transfer surface per unit volume.

Cross Flow Cooling Tower

Technical Function
The tower design incorporates a FRP distribution basin with number of flower type target nozzles in it and is located at the tower top. The water, by gravity, is dispersed over the fill media uniformly and water is allowed to pass vertically down along the honey comb fills. The fan coupled directly to the motor is placed horizontally to draw air across the fill media. A small portion of water is evaporated which removes the heat from the remaining water. In warm moist air is drawn to the horizontally placed fan / motor and is discharged through the fan deck, to the atmosphere. The resultant cold water is collected at the cooling tower collection sump from where it is re-circulated to the application.

Dry Cooling Towers

• The fluid coils of international standards are designed and selected through software providing accurate data on thermal transfer rate based on which they are manufactured.
• The tower designed incorporates the shell and tube designed with copper tubing and aluminium foil fins.
• The water losses are 0.01% since, the circuits are of the closed loop type and the towers are most space saving / energy efficient once. They are best suited for applications such as Furnace coil water cooling, D/G Sets, Compressors.
• The fans are of aluminium die cast with adjustable pitch and are individually tested for different flow rates. They are all dynamically balanced. Since, the complete fan is of Aluminium Alloy / Plastic it does not corrode when used in out door applications.
• Dry cooling towers are in a single unit can be provided in capacities from 1000 kw to 1500 kw and they can be multiplexed to reach many thousand or kilowatts.

Technical Function

Air-Cooled fluid coolers are produced in our modern plant of International standards, The design. selection, construction of air-cooled fluid coolers are through software which gives us a very accurate data on thermal transfer rate, based on which we manufacture towers.

The Tubes and fins are of Copper and Aluminium MOC, respectively. Copper tubes of 5/8″ OD are level wound and the joints are minimized. The return bends are precision die formed to ensure the thickness is maintained with uniformity. All joints are tested for pressure and leak.

The headers (Inlet & Outlet) are of heavy class steel and the brazed connections are strengthen for long lasting.

All structural are of HDG Steel and casings in FRP to ensure rust prevention and durability. The water duty coil are provided with suitable vent connections at the highest point and drain connection at the lowest point.

The motors are of the ‘F’ class type, IP-55 protected and specially designed for outdoor applications. Fans are of the axial flow type, driven by motor.

The fans are of aluminium die cast with adjustable pitch and are individually tested for different flow rates. They are all dynamically balanced. Since, the complete fan is of Aluminium Alloy / Plastic it does not corrode when used in out door applications.

• Devoid of either the fan or the fill media these towers are guaranteed for 100% savings in power & maintenance down time. The special aero dynamic designed FRP / GI louvers minimize spillage and evaporation losses.
• The Hot Dipped Galvanized structural and S.S. fasteners increase the life periods of the towers.
• Their unique non clog nozzle atomizes water to fine mist state to ensue efficiencies of the towers and are easily maintained even during operations
• In this process, water gets cooled and the air gets heated / saturated thereby caring away some sensible heat from water.

These Cooling Tower are designed on the principle of evaporative cooling in which, hot water comes directly in to contact with the ambient air and the cooling is achieved mainly by portion of water that is atomized to a mist state, which is then converted to vapors, thus caring away the latent heat of evaporation. In this process, water gets cooled and the air gets heated / saturated thereby caring away some sensible heat from water.

TECHNICAL FUNCTION

The name “FAN LESS FILL LESS” says it all. Devoid of either the fan or the fill media these towers are guaranteed for 100% savings in power & maintenance down time.

The special aero dynamic designed FRP / GI louvers minimize spillage and evaporation losses. The Hot Dipped Galvanized structural and S.S. fasteners increase the life periods of the towers. Their unique non clog nozzle atomizes water to fine mist state to ensue efficiencies of the towers and are easily maintained even during operations The Hot water from the heat source is circulated to the inlet header of the Cooling Tower. The inlet header pipes have branches and sub branches covering the internal area of the cooling towers. The non clog nozzles are connected at the outlets of the sub branch piping’s.

At an inlet pressure of 1.5 to 2 Kg/cm2 to the Cooling Tower, the hot waters are atomized to a mist state. The nozzles are self designed to create more pressure thereby converting water into minute atomized particles. From the four sides of the louvers, plenty of fresh air is automatically circulated by the aero dynamic designed FRP louvers. Waters are directed by the special aero dynamic louvers towards the collection sump. The louvers ensure that the water do not spill out of the towers.

The hot waters, that are in a mist state, comes directly in to contact with the ambient air and the cooling is achieved mainly by, the portion of water, that gets converted to vapors, thus caring away the latent heat of evaporation. Therefore, water gets cooled and in this process, the air gets heated, saturated and thereby caring away some sensible heat from water.

Cooling Towers offers a wide choice of models in space-efficient, counter flow design.

Counter flow design cooling towers usually offer a smaller footprint than cross flow towers and allow maximum thermal performance out of each plan area. Counter flow towers also help minimize your pump head requirements.

Cooling Towers counter flow towers are available in various cell sizes and various combinations of components, in order to meet your specific application requirements and offer you the most effective value.

Structural material choices include either Steel or fiberglass composites.

We offer high performance Industrial Chillers as per the specific guidelines of our esteemed clients. The refrigerant tubing of our chillers is developed in high grade copper.Features:

• Sturdy shell & tube regular chilling
• Top class insulation which ensures good efficiency
• Digital temperature controller
• Audio visual indication for control & safety